ZK-1002T Amplifier Side Clip Cases / Edge Protectors (Honeycomb Infill Design)

Summary

A practical snap-on side cover design for the popular ZK-1002T Bluetooth amplifier board. It clips directly onto the original brass standoffs from the outside, eliminating the sharp acrylic sandwich edges and giving the amplifier a clean, finished look with custom ventilation.

Features & Design Details

Clean Aesthetics & Safety: Covers the raw sandwich construction to eliminate sharp edges while keeping the original top and bottom plates intact.

Smart Component Clearance: The internal mounting clips are intentionally offset (non-centered) to avoid colliding with capacitors, inductors, and other components on the PCB.

Custom Ventilation: The mesh pattern on the sides is generated via slicer modifiers (0 top/bottom layers), providing a unique look and optimal airflow.

Material: Designed and tested in PETG for optimal clip flexibility and durability.

Files Included

zk1002t_v1.3mf: Pre-configured slicer project file containing the model with pre-aligned modifier objects for filament setups.

b.3mf: Modifier file for the slicer to create the honeycomb/mesh structure.

Text was written by AI, design made by human

Print & Assembly Instructions

Mirroring required: Print one side, then mirror the object in your slicer to print the opposite side.

Tolerance Options: Includes standard fit (a) and a extended tolerance version (a2 with +0.2 mm length) depending on your printer calibration.

Assembly: Assemble the ZK-1002T using its standard screws and standoffs as normal. Push the printed side covers onto the exposed brass standoffs from the outside until they snap securely into place.