Universal Toolhead Assembly for Triangle-lab CHC XL WC Hotend

Universal Toolhead Assembly for Triangle-lab CHC XL WC Hotend (Carbon Fiber & Aluminum)

This toolhead is designed for Triangle-Lab CHC XL WC hotend. The toolhead was developed as part of a full Creality CR-10S rebuild (link to the project:https://www.thingiverse.com/thing:7323701), but the design itself is universal and can be adapted to many Cartesian and CoreXY printers.

The design combines laser-cut carbon fiber, SLA-printed aluminum, and ABS printed components, making it suitable for modern high-speed and high-temperature 3D printing setups.

📺 Full build video (Part 3):

https://youtu.be/gfNyRJQDJ5c

🔧 Compatibility

This toolhead is designed around:

• LDO Orbiter V2.5 Extruder
• Triangle-Lab CHC XL Water Cooled Hotend (For V6 version follow this link:https://www.thingiverse.com/thing:7248747)
• BTT EBB36 Toolhead Board
• 15 mm CPAP cooling tube
• MGN9 rail carriage
• Cartographer probe mount (Low profile)

📦 Included Parts:

3D Printed Parts (ABS):

• Cooling Duct: CFD-optimized for efficient part cooling, with space reserved for a Cartographer probe mount.
• CPAP Tube Adapter: Designed for 15 mm CPAP tubing.
• CPAP Tube Clamp:Secure clamp for clean and vibration-free tube routing.
• EBB36 Mount: Mounts the EBB36 board, includes CPAP tube routing, 4 mm water-cooling tube channels, and cable management features.
• EBB36 Cable Mount: Holds CPAP tube and CAN cable securely in place.

Carbon Fiber Parts (4 mm, Laser Cut):

• Top Plate :Main structural top plate of the carriage
• Bottom Plate: Structural bottom plate
• Cooling Duct Mount Plate: Rigid mounting interface for the cooling duct

Aluminum Parts (SLA 3D Printed):

• Front Carriage Piece: High-precision structural front component
• Back Carriage Pieces: Structural rear components
• Hotend Bracket: V6-style clamp for Phaetus Dragon hotend

🧪 Materials & Features:

• Lightweight yet rigid carbon-fiber construction
• Aluminum SLA parts for precision and strength
• ABS printed parts for high-temperature resistance
• Clean cable, tube, and water-line routing
• Designed with center-of-mass optimization in mind
• Modular and adaptable for future upgrades

🏭 Want PCBWay to Make the Parts for You?

If you don’t have access to carbon-fiber cutting or metal printing, PCBWay can manufacture the carbon-fiber and aluminum parts for this project.

👉 PCBWay Project Link: https://www.pcbway.com/project/shareproject/3D_Printer_Toolhead_for_Triangle_Lab_CHC_XL_WC_Hotend_Carbon_Aluminum_Design_048c4fa8.html

They handled:

• Laser-cut carbon-fiber plates
• SLA 3D printed aluminum carriage parts

The quality speaks for itself, check them out using my link and get $5 off your first order:

👉 https://pcbway.com/g/PCsz2y

📌 Notes:

• Files are provided as-is for personal use.
• You may need minor adjustments depending on your printer geometry.
• Cartographer probe mounting is supported but probe STL not included.
• If you build this, remix it, or improve it — I’d love to see it!

Happy printing 🚀